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Treating Rusty Metal: A Non-Toxic Solution

There are four main methods for dealing rinsed with water and then put in another
with rusty metal including: mechanical tank of alkaline solution and the rust
removal (grinding, sand-blasting, etc.), removed electrolytically. This is an
specialty paints, acids, and chemical effective process, but requires a
converters. With the exception of topcoating within a few days or rust will
chemical conversion, most procedures for start. Because of the cost of this type
removing rust involve dangerous toxic of operation, these facilities are
chemicals or require special usually only available in large
equipment.Mechanical Removal metropolitan areas.Chemical Conversion
One of the most common methods of A very old method of protecting metal
removing rust is by the use of grinders, from rusting is through chemical
wire brushes, sandpaper, and sand conversion. Blacksmiths were probably the
blasting. These mechanical methods first to discover this procedure when
physically remove the rust from the metal they coated their tools with oil and then
surface. For minor rust, sandpaper will heated them in a forge. This process
effectively remove rust.Heavy rust created a very hard coating on the tool's
requires the use of power equipment that surface, protecting it from rust. Known
tears the rust away from the surface, later as "magnetite," this very hard form
exposing bare metal. Sandblasting forces of iron oxide is one of the most
large amounts of sand against the metal effective means of eliminating rust. And
surface, breaking down the rust and some because magnetite is chemically inert, it
metal into fine particles that separate does not react with oxygen or
from the surface.Sand blasting is an moisture.Non-toxic Alternative
effective process, but takes experience An interesting solution to the toxic
and specialized equipment. Additionally, methods mentioned above is a non-toxic
if the metal is not primed immediately paint that uses the chemical conversion
after sandblasting, rust will readily process. An example of this type of rust
form on the porous metal surface.Using treatment is the Rust Doctor ( Rust
mechanical methods requires care because Doctor is non-toxic, non-flammable, and
being too aggressive my damage the metal biodegradable. It does not have any
surface.Special Rust Paints strong or dangerous fumes and will not
There are a few paints on the market damage paint, glass or plastic. If you
that advertise the ability to seal or get it on your hands, merely wash them
encapsulate rust. They have chemical with soap and water.Two factors make Rust
structures that have very tight molecules Doctor unique as a rust control system.
that will not allow moisture or oxygen to First, the paint is a water based latex
reach the rusted metal surface. The product, allowing brushes and spray
effectiveness of these products varies, equipment to be cleaned up with soap and
depending on application and surface water. In addition, because there are no
preparation.Because of the strong strong acids or solvents in Rust Doctor,
chemical nature of these products it is non-flammable and can be used in an
(toxic), gloves should be worn and enclosed environment without fear of
adequate ventilation is important. dangerous fumes. This is especially
Spraying requires special thinning useful when spraying Rust Doctor in a
solvents and specialized breathing shop or garage.A second advantage of Rust
equipment. In addition to being highly Doctor is the fact it includes a primer
toxic, most rust paints are EXTREMELY that creates an excellent base for
FLAMMABLE and should be handled with topcoating with any kind of paint. The
caution.Acids Rust Doctor converts the rust and primes
Use of acids to dissolve rust is another the surface, all in one easy step. Once
method for rust control. A number of the conversion process is complete, the
products on the market that deal with surface is left with a heavy coating of
rust contain phosphoric acid. Acids this latex primer. In one step, the rust
dissolve the rust and leave behind a thin is converted to magnetite and surface is
oxide coating on the surface. Because primed. This primed surface will accept
this coating is thin, it needs to be sanding primers, making it possible to
protected by topcoating with a quality create as smooth a surface as desired.So
exterior paint.When using acids, it is next time you are facing a piece of rusty
important rinse off the metal before the metal, consider all of your options
acid begins attacking the solid metal carefully for removing the rust. Make
that remains after the rust is dissolved. sure to choose the very best solution for
Gloves should be worn and adequate your specific needs. It may just be that
ventilation is required when using acids. the best, easiest solution for you is a
Because of the strong fumes associated one-step, non-toxic application of the
with acids, spraying requires special Rust Doctor.Rodger Busse owns The Rust
breathing equipment.Another process Doctor. This one-step non-toxic solution
similar to the acid removal process is allows you to convet and paint over rusty
commercial stripping. In this process, metal in one easy step. Visit The Rust
metal (even an entire car frame) is Doctor at It can be used on cars,
dipped in a large tank of caustic soda at trucks, boats, motorcycles, farm
an elevated temperature. After the paint equipment, and household items.
is dissolved, the metal is removed and




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